Cases | Prototyping and series production | Exten
Mirrored pair of black-coated die-cast aluminium wheelchair parts

Aluminium die casting · Mobility

Aluminium structural parts for wheelchair production

Lightweight die-cast parts, CNC finish-machined and coated, ready for assembly.

 Copper heatsinks with cooling fins and pre-applied thermal pad

Thermal management · High-tech

Copper heatsink for high-tech electronics

Compact copper heatsink with cooling fins and thermal pad, delivered fully assembled.

 CNC-milled plastic prototype parts in black PP and white POM

Prototyping · CNC machining

CNC-milled prototype parts for functional product testing

Complex parts in POM and PP, 5-axis milled from solid material, without a mould investment.

 Aluminium material cylinders in several lengths with a transparent plastic variant for a clay 3D printer

Machine building · Machining

Material cylinders for clay 3D printers

Pressure-resistant aluminium and transparent cylinders for the printing material, as an interchangeable family.

 Rapid prototype of a coffee machine drip tray in black plastic with a chrome-plated grille

Rapid prototyping · Final material

Coffee machine: prototype in production material

Mechanical testing in the intended production material, before the tooling investment.

 Two high-pressure die-cast aluminium LED housings with cooling fins: untreated and black-coated

Aluminium die casting

Aluminium LED housing with integrated heat dissipation

High-pressure die-cast housing combining protection and heat dissipation, from prototype to series.

 Black plastic payment-terminal enclosure part with recessed screen pocket and card opening

Enclosures · Finishing

Enclosure parts for payment terminals

Plastic and aluminium electronics enclosures for outdoor use, including coating.

 Five LOUERS Vodka bottles with chrome-finished spiked ABS sleeves and illuminated logo

Injection moulding · Packaging

LOUERS Vodka: ABS sleeve over a glass bottle

The world's first bottle with an injection-moulded ABS sleeve over glass, including packaging development.

 Chocolais bottle with copper-coloured bundt-cake cap among a pile of copper bundt-cake moulds

Design · Injection moulding

Chocolais: bottle design and bundt-cake screw cap

Design of the bottle and development of the unique cap, within liqueur packaging requirements.

 Transparent PMMA patient supports for MRI coils in several sizes

Medtech · Plastics machining

PMMA patient support for MRI coils

All-plastic, from 12 mm PMMA, from clinical prototype to series production.

 Two CNC-milled and painted ABS housings of a medicine dispenser in dark blue, one opened

Prototyping · Plastics machining

CNC-milled prototypes for a medicine dispenser

Around ten ABS prototypes, painted and fully assembled for field testing.